BlueSky Dust Collectors at Work:

Case Studies

Asbestos remediation on decommissioned Steam Plant, Syracuse, New York

Two (2) BlueSky 120H Defender™ negative air machines were used to maintain 4ACH (40,000SCFM of HEPA air filtration) on a multi-story asbestos remediation project near Syracuse university. No filter changes were required during the project, and one of the machines was reserved for a future job.

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Kiln Ash and Portland Cement Emergency Dust Collector, Gum Springs, Arkansas

An 8,000SCFM BlueSky Gladiator™ mobile dust collector was deployment on an emergency basis to keep a plant’s process online when the existing unit experienced a motor failure. The BlueSky machine ran without a filter change until the permanent replacement unit arrived. 

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Stainless Steel Welding Booth, Austin, Texas

Four (4) BlueSky Gladiator™ 220H mobile dust collectors with True HEPA (>99.97% @0.3 microns) filtration were used to capture Hexavalent Chrome produced during stainless steel welding of body panels for electric vehicles. The machine ran for the 1.5 year project duration without requiring a filter change.

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Lance-Cutting and Hot Dross Handling, Horsham, Pennsylvania 

Two (2) 20,000SCFM BlueSky DragonSlayer™ systems were used to capture Hexavalent chrome and metal fume produced as part of the metal recovery process in a large steel mill. The units were rail-mounted for easier mobility. 

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Large Metal Grinding Temporary Dust Collector, Birmingham, Alabama

A 30,000 SCFM BlueSky Gladiator™ machine was used an emergency temporary dust collector after a fire was experienced in the previously installed system. The modularity of the machine allowed the filter stacks to be connected to the existing onsite fan unit. The machine ran for 5 months until the permanent replacement arrived without requiring a filter change.

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Corn Husk Agricultural Dust Capture, South Bend, Indiana 

A 10,000SCFM BlueSky Gladiator™ mobile dust collector was used to HEPA filter fine corn husk dust produced from large dryer units in the process. Explosion vents were installed on the unit, and the HEPA filters were grounded and included an anti-static coating.

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Hex Chrome Metallization, Welding, Grinding of Large Roller, Baton Rouge, Louisiana

Four (4) BlueSky Gladiator™ 320H mobile dust collectors were used to capture Hex Chrome dust and fume produced during the installation and metallization of a large roller in a paper mill. The HEPA SmartBox® modules safely captured the fine hex chrome particulate, and were disposed of at the end of the project without any ppe required, or personnel exposed onsite.

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Smoke Removal during Renovation, Clearwater, Florida

A 12,000SCFM BlueSky Gladiator™ Mobile dust collector was used to capture smoke and maintain negative air pressure during the renovation of a large studio sound-stage in Florida.

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Temporary Silica Dust Collector, Metairie, Louisiana

A 5,000SCFM BlueSky Gladiator™ Mobile silica dust collector was deployed on an emergency basis to keep a plant operating until the permanent dust collector arrived. The machine ran for the 6 month project duration without requiring a filter change. 

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Soil Remediation Dust Capture, Anchorage, Alaska

A 10,000SCFM BlueSky Gladiator™ mobile dust collector was permanently used to capture dust produced during the conveying of contaminated soil as part of the remediation process.

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Shop Thermal Spray of Pipe Casings, Amelia, Louisiana

Two (2) 8,000SCFM BlueSky Gladiator™ dust collector machines were used to capture metal fumes produced during thermal spray of pipe casings. The machines were equipment with automatic cycling stages to allow for 24/7 operation without affecting filter life (no off-line pulsing required)

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Lead Grit Blasting, Repainting, and Negative Air Containment, Massena, New York

A 12,000SCFM BlueSky Sentinel™ Dry Scrubbing system was used for lead paint removal and repair on large metal parts in a hydroelectric dam. The system captured lead and blasting dust with True HEPA filtration (>99.97% @0.3 microns), and adsorbed VOCs using an impregnated, granular activated carbon (GAC) stage while maintaining negative air pressure in the containment. 

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Sandblasting and Negative Air Containment for Asbestos Remediation, Concord, North Carolina

A 20,000SCFM BlueSky Gladiator™ 220H machine with True HEPA (>99.97% @0.3 microns) was used to capture sand blasting dust and establish negative air pressure with 4ACH in an old commercial building renovation project.

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Arc-gauging of Vessel Linings, Springfield, Missouri

An 8,000SCFM BlueSky Gladiator™ 208 mobile dust collector was used during the re-lining of stainless and carbon steel coal ball mills, safely capturing the hexavalent chrome and other metal fume produced during the arc-gauging.

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Sand Blasting at Nuclear Power Plant, Tiverton, Ontario, Canada

Three (3) BlueSky Gladiator™ 300 mobile dust collectors were used at an active nuclear power plant in Canada, producing 100,000SCFM with HEPA filtration during sand blasting operations. The machine ran without a filter change for the four (4) month project duration. 

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Lance Cutting Fume Capture, Memphis, Tennessee

A 20,000SCFM BlueSky DragonSlayer™ system with HEPA filtration awas used to capture metal fume produced during lance cutting of steel scrap pieces.

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Cement Plant Silica Dust Collector, Richmond, Canada

Four (4) 20,000SCFM BlueSky Gladiator™ mobile dust collectors were used at a large cement plant to provide silica dust capture with HEPA filtration during shutdown maintenance work.

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Lead remediation and demolition negative air containment, Vernon, California

Two (2) 40,000SCFM BlueSky Defender™ negative air machines with True HEPA filtration (>99.97% @0.3 microns) were used to establish and maintain negative air pressure with 4 ACH during the demolition and Lead remediation of an old factory.

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Mold remediation in multi-story building, Fort Worth, Texas

A 10,000SCFM BlueSky Defender™ machine with HEPA filtration was used to dry out a large building to assist in mold remediation and renovation work after a large pipe had burst.

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Lance-cutting at large steel mill, Belleville, Michigan

A 40,000SCFM BlueSky DragonSlayer™ system is permanently installed to capture lance-cutting fume. The modular system was configured to be rail mounted.

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Bulk Carrier Offloading Silica Dust Collector, Channelview, Texas

Two (2) 20,000SCFM BlueSky Gladiator™ mobile dust collectors were used to capture silica dust produced during offloading of cement powder to achieve regulatory compliance. The machines were configured with roll-offs for easy offloading, and could be relocated using a forklift.

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Blasting and Metallization Dust Collector, Amite, Louisiana 

A 20,000SCFM BlueSky Gladiator™ mobile dust collector was used for room capture in a containment erected for the blasting and metallization of steel columns in a large metal fabrication facility. No filter changes were required during the project.

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Special Metal Manufacturing Emergency Dust Collector, Houston, Texas

A 20,000SCFM BlueSky Gladiator™ mobile dust collector was sent in an emergency weekend deployment after the previous dust collector experienced a fire. The machine was configured with an inertial separator stage for larger particles, primary filtration, and secondary HEPA filtration to achieve net-zero emissions. It ran for 4 months (until the permanent system was delivered) with no filter change required.

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Fibrous product Temporary Dust Collection, Waco, Texas

Two (2) 20,000SCFM and one (1) 30,000SCFM BlueSky Gladiator™ mobile dust collectors were used to provide temporary dust collection with HEPA filtration at a diaper-making facility. The machines ran successfully until the permanent system arrived. 

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Rock Crusher Dust Collection for Mining Operation, Lead, South Dakota

A 10,000 SCFM BlueSky Gladiator™ dust collector is permanently installed to collect fine dust produced by a rock crusher. The system’s modularity allows captured dust cake to be reintroduced back into the process using an eductor system bolted onto the decanters underneath the BlueSky machine. 

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Lead Paint Bridge Repair HEPA filtration, San Francisco, California

A 10,000SCFM BlueSky Gladiator™ mobile dust collector with HEPA (>99.97% efficiency @0.3 microns) filtration was used during lead paint repair on a bridge.

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Nuclear Decommissioning negative air containment, Buchanan, New York

A 20,000SCFM BlueSky Defender™ negative air machine was used to establish negative air pressure on a containment and air filtration of radiated dust during the decommissioning of a Nuclear power plant. It was configured with two-stage True HEPA filtration and the complete system was on-site DOP tested to confirm >99.97% @0.3 micron efficiency. The machine ran for more than 1 year without requiring a filter replacement.

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Hex Chrome Thermal Spray during Shutdown, Crossett, Arkansas

Three (3) 10,000SCFM BlueSky Gladiator™ mobile dust collectors were used to capture Hex Chrome fume and blasting dust produced during the remetallization of a yankee dryer. The units were configured as roll-offs for easier placement and collection during the time-sensitive shutdown. The SmartBox® modules safely encapsulated the captured Hex Chrome fume and contaminated filters. At project’s end, the SmartBox® were removed and disposed of through BlueSky’s cradle-to-grave waste disposal partner without any exposure risk or ppe required by personnel.

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Hex Chrome Grit Blasting, Oklahoma City, Oklahoma

A 5,000SCFM BlueSky Gladiator® dust collector is permanently installed to capture dust produced from two (2) grit blasting booths. The SmartBox® module is used so that no worker is ever exposed to the captured dust or contaminated filters during annual replacement.

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Asbestos remediation in commercial building, Albany, New York

Two (2) 20,000SCFM BlueSky Defender™ negative air machines with True HEPA filtration (>99.97% @0.3 microns) were used to maintain 4 ACH in a commercial building for a 6 month asbestos remediation project. No filter changes were required during the project.

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Lance cutting in large steel scrap yard, Bethlehem, Pennsylvania

A 20,000SCFM BlueSky DragonSlayer™ system with HEPA filtration was used for the lance-cutting of large skulls in a steel scrap yard.

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Nuclear D&D lance-cutting and negative air containment, Mobile, Alabama

A 40,000SCFM BlueSky Gladiator™ system was used to establish and maintain negative air pressure during the decommissioning of a large, Navy nuclear ship, and spent-fuel pit. It was configured with two-stage HEPA filtration to capture Radiated dust and maintain negative pressure of the containment.

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Cement Plant Silica Dust during facility maintenance, Festus, Missouri

A 12,000SCFM BlueSky Gladiator™ Mobile dust collector was used to comply with OSHA silica dust regulations during plant renovations and the replacement of the prior dust collection system.

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Don't let the dust settle. Contact us now for a free quote or to discuss which BlueSky system is best for your project.

About Us

For inquires to rent or lease a BlueSky air-cleaning system, please submit the contact form or call using the numbers below, and we will respond shortly to begin configuring the ideal machine for your project site.

A BlueSky air-cleaning system can handle hazardous and non-hazardous dust types. It can also be configured as a dry-scrubbing system to capture or neutralize gaseous contaminants. A single BlueSky machine can induce 2,500 - 60,000 SCFM. Each machine is mobile, or can be placed on a fixed stand based on the project need.

 

For all inquiries, use contact form or call:

(+1) 346-435-1543 — United States

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